Academic Journal

From Soil to Factory Gate: Cradle-to-Gate Life Cycle Assessment of Sri Lankan Tea.

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Title: From Soil to Factory Gate: Cradle-to-Gate Life Cycle Assessment of Sri Lankan Tea.
Authors: Liyanage, Arudhi, Dunuwila, Pasan, Gunawardena, Prashanthi, Goto, Naohiro
Source: Sustainability (2071-1050); May2026, Vol. 18 Issue 9, p4245, 18p
Abstract: This study conducts a cradle-to-gate Environmental Life Cycle Assessment (E-LCA) of tea production in Sri Lanka, comparing smallholder and estate-owned plantations processed by Orthodox and Crush–Tear–Curl (CTC) methods. Unlike most tea LCA studies that treat cultivation as a single undifferentiated phase, this work explicitly incorporates the perennial nature of tea by using a modular life cycle framework that separates the agronomic stages alongside factory processing up to the packed-tea gate. This approach allows a more precise allocation of long-term environmental burdens over the entire productive lifespan of the tea plant, addressing a methodological gap in the literature. Four production scenarios were evaluated: Smallholder-Orthodox, Smallholder-CTC, Estate-Orthodox, and Estate-CTC, with the functional unit set to 1 tonne of processed tea. Primary data were gathered through structured surveys of 30 plantations (25 smallholders, 5 estates) and 5 tea factories, supplemented by secondary data from Ecoinvent v3.11 and national statistics. The CML-IA Baseline method in SimaPro v9.5 was applied to characterize impacts across eight impact categories: global warming potential (GWP), abiotic element depletion, fossil fuel depletion, acidification, human toxicity, terrestrial ecotoxicity, freshwater ecotoxicity, and eutrophication. Results indicate that Smallholder-Orthodox systems have the highest GWP (3304 kg CO2 eq per tonne), whereas Estate-CTC systems show a lower GWP (2894.87 kg CO2 eq). Acidification potential ranges from 47.21 kg SO2 eq for Smallholder-Orthodox to 41.25 kg SO2 eq for Estate-CTC. Overall, the findings suggest that the scale of plantation management has a greater impact on environmental performance than processing technology, highlighting the need to focus sustainable practices on the cultivation stage, exactly where the perennial crop modeling approach used here provides the greatest analytical benefit. [ABSTRACT FROM AUTHOR]
Copyright of Sustainability (2071-1050) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: From Soil to Factory Gate: Cradle-to-Gate Life Cycle Assessment of Sri Lankan Tea.
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  Data: <searchLink fieldCode="AR" term="%22Liyanage%2C+Arudhi%22">Liyanage, Arudhi</searchLink><br /><searchLink fieldCode="AR" term="%22Dunuwila%2C+Pasan%22">Dunuwila, Pasan</searchLink><br /><searchLink fieldCode="AR" term="%22Gunawardena%2C+Prashanthi%22">Gunawardena, Prashanthi</searchLink><br /><searchLink fieldCode="AR" term="%22Goto%2C+Naohiro%22">Goto, Naohiro</searchLink>
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  Data: Sustainability (2071-1050); May2026, Vol. 18 Issue 9, p4245, 18p
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: This study conducts a cradle-to-gate Environmental Life Cycle Assessment (E-LCA) of tea production in Sri Lanka, comparing smallholder and estate-owned plantations processed by Orthodox and Crush–Tear–Curl (CTC) methods. Unlike most tea LCA studies that treat cultivation as a single undifferentiated phase, this work explicitly incorporates the perennial nature of tea by using a modular life cycle framework that separates the agronomic stages alongside factory processing up to the packed-tea gate. This approach allows a more precise allocation of long-term environmental burdens over the entire productive lifespan of the tea plant, addressing a methodological gap in the literature. Four production scenarios were evaluated: Smallholder-Orthodox, Smallholder-CTC, Estate-Orthodox, and Estate-CTC, with the functional unit set to 1 tonne of processed tea. Primary data were gathered through structured surveys of 30 plantations (25 smallholders, 5 estates) and 5 tea factories, supplemented by secondary data from Ecoinvent v3.11 and national statistics. The CML-IA Baseline method in SimaPro v9.5 was applied to characterize impacts across eight impact categories: global warming potential (GWP), abiotic element depletion, fossil fuel depletion, acidification, human toxicity, terrestrial ecotoxicity, freshwater ecotoxicity, and eutrophication. Results indicate that Smallholder-Orthodox systems have the highest GWP (3304 kg CO<subscript>2</subscript> eq per tonne), whereas Estate-CTC systems show a lower GWP (2894.87 kg CO<subscript>2</subscript> eq). Acidification potential ranges from 47.21 kg SO<subscript>2</subscript> eq for Smallholder-Orthodox to 41.25 kg SO<subscript>2</subscript> eq for Estate-CTC. Overall, the findings suggest that the scale of plantation management has a greater impact on environmental performance than processing technology, highlighting the need to focus sustainable practices on the cultivation stage, exactly where the perennial crop modeling approach used here provides the greatest analytical benefit. [ABSTRACT FROM AUTHOR]
– Name: Abstract
  Label:
  Group: Ab
  Data: <i>Copyright of Sustainability (2071-1050) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.3390/su18094245
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      – Code: eng
        Text: English
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      – TitleFull: From Soil to Factory Gate: Cradle-to-Gate Life Cycle Assessment of Sri Lankan Tea.
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            NameFull: Dunuwila, Pasan
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            NameFull: Gunawardena, Prashanthi
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              Text: May2026
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              Y: 2026
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