Academic Journal

Drone Frame Optimization via Simulation and 3D Printing.

Bibliographic Details
Title: Drone Frame Optimization via Simulation and 3D Printing.
Authors: Kateb, Faris, Haseeb, Abdul, Misbah-Un-Noor, Syed, Alghamdi, Bandar M., Khan, Fazal Qudus, Khan, Bilal, Baseer, Abdul, Marwat, Masood Iqbal, Jan, Sadeeq
Source: Computers (2073-431X); Aug2025, Vol. 14 Issue 8, p328, 22p
Subject Terms: Drone aircraft, Computational fluid dynamics, Structural optimization, Computer simulation, Three-dimensional printing, Finite element method, Rapid prototyping, Multidisciplinary design optimization
Abstract: This study presents a simulation-driven methodology for the design and optimization of a lightweight drone frame. Starting with a CAD model developed in SolidWorks, finite element analysis (FEA) and computational fluid dynamics (CFD) which are used to evaluate stress, deformation, fatigue behavior, and aerodynamic performance. Topology optimization is then applied to reduce non-critical material and enhance the stiffness-to-weight ratio. CFD-informed refinements further help to minimize drag and improve airflow uniformity. The final design is fabricated using fused deposition modeling (FDM) with PLA, enabling rapid prototyping and experimental validation. Future work will explore advanced materials to improve fatigue resistance and structural durability. [ABSTRACT FROM AUTHOR]
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  Data: Drone Frame Optimization via Simulation and 3D Printing.
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  Data: <searchLink fieldCode="AR" term="%22Kateb%2C+Faris%22">Kateb, Faris</searchLink><br /><searchLink fieldCode="AR" term="%22Haseeb%2C+Abdul%22">Haseeb, Abdul</searchLink><br /><searchLink fieldCode="AR" term="%22Misbah-Un-Noor%2C+Syed%22">Misbah-Un-Noor, Syed</searchLink><br /><searchLink fieldCode="AR" term="%22Alghamdi%2C+Bandar+M%2E%22">Alghamdi, Bandar M.</searchLink><br /><searchLink fieldCode="AR" term="%22Khan%2C+Fazal+Qudus%22">Khan, Fazal Qudus</searchLink><br /><searchLink fieldCode="AR" term="%22Khan%2C+Bilal%22">Khan, Bilal</searchLink><br /><searchLink fieldCode="AR" term="%22Baseer%2C+Abdul%22">Baseer, Abdul</searchLink><br /><searchLink fieldCode="AR" term="%22Marwat%2C+Masood+Iqbal%22">Marwat, Masood Iqbal</searchLink><br /><searchLink fieldCode="AR" term="%22Jan%2C+Sadeeq%22">Jan, Sadeeq</searchLink>
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  Data: Computers (2073-431X); Aug2025, Vol. 14 Issue 8, p328, 22p
– Name: Subject
  Label: Subject Terms
  Group: Su
  Data: <searchLink fieldCode="DE" term="%22Drone+aircraft%22">Drone aircraft</searchLink><br /><searchLink fieldCode="DE" term="%22Computational+fluid+dynamics%22">Computational fluid dynamics</searchLink><br /><searchLink fieldCode="DE" term="%22Structural+optimization%22">Structural optimization</searchLink><br /><searchLink fieldCode="DE" term="%22Computer+simulation%22">Computer simulation</searchLink><br /><searchLink fieldCode="DE" term="%22Three-dimensional+printing%22">Three-dimensional printing</searchLink><br /><searchLink fieldCode="DE" term="%22Finite+element+method%22">Finite element method</searchLink><br /><searchLink fieldCode="DE" term="%22Rapid+prototyping%22">Rapid prototyping</searchLink><br /><searchLink fieldCode="DE" term="%22Multidisciplinary+design+optimization%22">Multidisciplinary design optimization</searchLink>
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  Label: Abstract
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  Data: This study presents a simulation-driven methodology for the design and optimization of a lightweight drone frame. Starting with a CAD model developed in SolidWorks, finite element analysis (FEA) and computational fluid dynamics (CFD) which are used to evaluate stress, deformation, fatigue behavior, and aerodynamic performance. Topology optimization is then applied to reduce non-critical material and enhance the stiffness-to-weight ratio. CFD-informed refinements further help to minimize drag and improve airflow uniformity. The final design is fabricated using fused deposition modeling (FDM) with PLA, enabling rapid prototyping and experimental validation. Future work will explore advanced materials to improve fatigue resistance and structural durability. [ABSTRACT FROM AUTHOR]
– Name: Abstract
  Label:
  Group: Ab
  Data: <i>Copyright of Computers (2073-431X) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.3390/computers14080328
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 22
        StartPage: 328
    Subjects:
      – SubjectFull: Drone aircraft
        Type: general
      – SubjectFull: Computational fluid dynamics
        Type: general
      – SubjectFull: Structural optimization
        Type: general
      – SubjectFull: Computer simulation
        Type: general
      – SubjectFull: Three-dimensional printing
        Type: general
      – SubjectFull: Finite element method
        Type: general
      – SubjectFull: Rapid prototyping
        Type: general
      – SubjectFull: Multidisciplinary design optimization
        Type: general
    Titles:
      – TitleFull: Drone Frame Optimization via Simulation and 3D Printing.
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          Name:
            NameFull: Kateb, Faris
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            NameFull: Haseeb, Abdul
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            NameFull: Misbah-Un-Noor, Syed
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            NameFull: Alghamdi, Bandar M.
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            NameFull: Khan, Fazal Qudus
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            NameFull: Baseer, Abdul
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          Dates:
            – D: 01
              M: 08
              Text: Aug2025
              Type: published
              Y: 2025
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              Value: 14
            – Type: issue
              Value: 8
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