Academic Journal

Manufacturing Routes for Thermoplastic Composite Materials: Influence of Processing Parameters on Mechanical Properties and Environmental Sustainability.

Λεπτομέρειες βιβλιογραφικής εγγραφής
Τίτλος: Manufacturing Routes for Thermoplastic Composite Materials: Influence of Processing Parameters on Mechanical Properties and Environmental Sustainability.
Συγγραφείς: Ramaiah, Gurumurthy B.1 (AUTHOR) voguru1@gmail.com
Πηγή: Journal of Advanced Manufacturing Systems. Oct2026, p1-16. 16p.
Θεματικοί όροι: *Composite material manufacturing, *Waste recycling, *Circular economy, Thermoplastic composites, Sustainability, Mechanical behavior of materials
Περίληψη: The recyclable nature of thermoplastic fiber-reinforced composites and their potential for sustainable manufacturing have drawn a lot of interest. However, their high melt viscosity presents challenges in achieving effective fiber impregnation, often limiting mechanical performance. This study presents an optimized framework for manufacturing thermoplastic composites by systematically analyzing the influence of processing parameters on mechanical properties and environmental sustainability. The proposed approach integrates experimental design with a Multi-Term Physics-Informed Neural Network (MTPINN), which incorporates governing physical laws, including heat transfer, rheology, and void evolution, into the predictive modeling process. Composite systems based on polypropylene (PP), polyamide (PA), and polyether ether ketone (PEEK), reinforced with glass, carbon, and basalt fibers, are investigated across multiple manufacturing routes. The results demonstrate that optimized processing conditions significantly enhance mechanical performance while reducing energy consumption by up to 22%, corresponding to a substantial reduction in the carbon footprint of the manufacturing process. The MTPINN model achieves a prediction accuracy of 99.2% with a mean error of 1.4%, outperforming conventional data-driven approaches. Furthermore, thermoplastic composites retain more than 80% of their mechanical properties after multiple recycling cycles, supporting circular economy objectives. This work provides a comprehensive and scalable framework for optimizing thermoplastic composite manufacturing, balancing high performance with environmental sustainability. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Advanced Manufacturing Systems is the property of World Scientific Publishing Company and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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An: 197611058
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  Label: Title
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  Data: Manufacturing Routes for Thermoplastic Composite Materials: Influence of Processing Parameters on Mechanical Properties and Environmental Sustainability.
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  Data: <searchLink fieldCode="AR" term="%22Ramaiah%2C+Gurumurthy+B%2E%22">Ramaiah, Gurumurthy B.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> voguru1@gmail.com</i>
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+Advanced+Manufacturing+Systems%22">Journal of Advanced Manufacturing Systems</searchLink>. Oct2026, p1-16. 16p.
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  Data: *<searchLink fieldCode="DE" term="%22Composite+material+manufacturing%22">Composite material manufacturing</searchLink><br />*<searchLink fieldCode="DE" term="%22Waste+recycling%22">Waste recycling</searchLink><br />*<searchLink fieldCode="DE" term="%22Circular+economy%22">Circular economy</searchLink><br /><searchLink fieldCode="DE" term="%22Thermoplastic+composites%22">Thermoplastic composites</searchLink><br /><searchLink fieldCode="DE" term="%22Sustainability%22">Sustainability</searchLink><br /><searchLink fieldCode="DE" term="%22Mechanical+behavior+of+materials%22">Mechanical behavior of materials</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: The recyclable nature of thermoplastic fiber-reinforced composites and their potential for sustainable manufacturing have drawn a lot of interest. However, their high melt viscosity presents challenges in achieving effective fiber impregnation, often limiting mechanical performance. This study presents an optimized framework for manufacturing thermoplastic composites by systematically analyzing the influence of processing parameters on mechanical properties and environmental sustainability. The proposed approach integrates experimental design with a Multi-Term Physics-Informed Neural Network (MTPINN), which incorporates governing physical laws, including heat transfer, rheology, and void evolution, into the predictive modeling process. Composite systems based on polypropylene (PP), polyamide (PA), and polyether ether ketone (PEEK), reinforced with glass, carbon, and basalt fibers, are investigated across multiple manufacturing routes. The results demonstrate that optimized processing conditions significantly enhance mechanical performance while reducing energy consumption by up to 22%, corresponding to a substantial reduction in the carbon footprint of the manufacturing process. The MTPINN model achieves a prediction accuracy of 99.2% with a mean error of 1.4%, outperforming conventional data-driven approaches. Furthermore, thermoplastic composites retain more than 80% of their mechanical properties after multiple recycling cycles, supporting circular economy objectives. This work provides a comprehensive and scalable framework for optimizing thermoplastic composite manufacturing, balancing high performance with environmental sustainability. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Advanced Manufacturing Systems is the property of World Scientific Publishing Company and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.1142/s0219686728500357
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 16
        StartPage: 1
    Subjects:
      – SubjectFull: Composite material manufacturing
        Type: general
      – SubjectFull: Waste recycling
        Type: general
      – SubjectFull: Circular economy
        Type: general
      – SubjectFull: Thermoplastic composites
        Type: general
      – SubjectFull: Sustainability
        Type: general
      – SubjectFull: Mechanical behavior of materials
        Type: general
    Titles:
      – TitleFull: Manufacturing Routes for Thermoplastic Composite Materials: Influence of Processing Parameters on Mechanical Properties and Environmental Sustainability.
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            NameFull: Ramaiah, Gurumurthy B.
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          Dates:
            – D: 07
              M: 10
              Text: Oct2026
              Type: published
              Y: 2026
          Identifiers:
            – Type: issn-print
              Value: 02196867
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