Academic Journal

Efficient and Low‐Damage z‐Direction Carbon Fiber Implantation Process for Manufacturing Three‐Dimensional Composite Preforms.

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Τίτλος: Efficient and Low‐Damage z‐Direction Carbon Fiber Implantation Process for Manufacturing Three‐Dimensional Composite Preforms.
Συγγραφείς: Yu, Xianglei1,2 (AUTHOR), Zang, Yong1 (AUTHOR) yzang@ustb.edu.cn, Liu, Feng2 (AUTHOR), Hu, Peili2 (AUTHOR), Wu, Xiaochuan2 (AUTHOR), Shan, Zhongde3 (AUTHOR)
Πηγή: Polymer Composites. 8/20/2026, Vol. 47 Issue 16, p14913-14925. 13p.
Θεματικοί όροι: *Three-dimensional textiles, *Composite material manufacturing, *Materials compression testing, *Weaving
Περίληψη: Aiming at the problems of low efficiency, large yarn damage, and high labor cost during the traditional manual guide‐to‐yarn replacement process of flexible‐guide three‐dimensional preform, a novel method of multiple guide‐to‐yarn replacement is proposed. Firstly, the relationship between the height of the guide array and its deformation is explored by an image analysis method, and the principle of the multiple guide‐to‐yarn replacement method is clarified. And then, the four‐wire method is used to quantify the fiber damage. The efficiency of the method is discussed by means of experiment and comparison. Further, the yarn locking ability is analyzed. Finally, three‐dimensional composite samples are prepared to carry out compression tests. The results show that reducing the height of the guide array can increase the contact area from 0 to 0.49 mm2. Compared with the traditional method, the yarn damage of the multiple guide‐to‐yarn replacement method is relatively reduced by 22.47%, the yarn locking ability is equivalent, the forming efficiency is 8.05 times faster than that of the traditional manual method, and the compressive strength of the sample is increased by 12.64%–13.31%. The above work provides technical support for the efficient and high‐quality production of the flexible‐guide three‐dimensional weaving. Highlights: The multiple guide‐to‐yarn replacement process is proposed firstly.The multiple replacement method can reduce yarn damage by 22.47%.The multiple replacement method can increase efficiency by 8.05 times.The mechanical properties are increased by 12.64%–13.31%. [ABSTRACT FROM AUTHOR]
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  Label: Title
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  Data: Efficient and Low‐Damage z‐Direction Carbon Fiber Implantation Process for Manufacturing Three‐Dimensional Composite Preforms.
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  Data: <searchLink fieldCode="JN" term="%22Polymer+Composites%22">Polymer Composites</searchLink>. 8/20/2026, Vol. 47 Issue 16, p14913-14925. 13p.
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  Data: *<searchLink fieldCode="DE" term="%22Three-dimensional+textiles%22">Three-dimensional textiles</searchLink><br />*<searchLink fieldCode="DE" term="%22Composite+material+manufacturing%22">Composite material manufacturing</searchLink><br />*<searchLink fieldCode="DE" term="%22Materials+compression+testing%22">Materials compression testing</searchLink><br />*<searchLink fieldCode="DE" term="%22Weaving%22">Weaving</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Aiming at the problems of low efficiency, large yarn damage, and high labor cost during the traditional manual guide‐to‐yarn replacement process of flexible‐guide three‐dimensional preform, a novel method of multiple guide‐to‐yarn replacement is proposed. Firstly, the relationship between the height of the guide array and its deformation is explored by an image analysis method, and the principle of the multiple guide‐to‐yarn replacement method is clarified. And then, the four‐wire method is used to quantify the fiber damage. The efficiency of the method is discussed by means of experiment and comparison. Further, the yarn locking ability is analyzed. Finally, three‐dimensional composite samples are prepared to carry out compression tests. The results show that reducing the height of the guide array can increase the contact area from 0 to 0.49 mm2. Compared with the traditional method, the yarn damage of the multiple guide‐to‐yarn replacement method is relatively reduced by 22.47%, the yarn locking ability is equivalent, the forming efficiency is 8.05 times faster than that of the traditional manual method, and the compressive strength of the sample is increased by 12.64%–13.31%. The above work provides technical support for the efficient and high‐quality production of the flexible‐guide three‐dimensional weaving. Highlights: The multiple guide‐to‐yarn replacement process is proposed firstly.The multiple replacement method can reduce yarn damage by 22.47%.The multiple replacement method can increase efficiency by 8.05 times.The mechanical properties are increased by 12.64%–13.31%. [ABSTRACT FROM AUTHOR]
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      – Type: doi
        Value: 10.1002/pc.71260
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      – Code: eng
        Text: English
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        PageCount: 13
        StartPage: 14913
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      – SubjectFull: Three-dimensional textiles
        Type: general
      – SubjectFull: Composite material manufacturing
        Type: general
      – SubjectFull: Materials compression testing
        Type: general
      – SubjectFull: Weaving
        Type: general
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      – TitleFull: Efficient and Low‐Damage z‐Direction Carbon Fiber Implantation Process for Manufacturing Three‐Dimensional Composite Preforms.
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            NameFull: Yu, Xianglei
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            NameFull: Zang, Yong
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            NameFull: Liu, Feng
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            NameFull: Hu, Peili
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            NameFull: Wu, Xiaochuan
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            NameFull: Shan, Zhongde
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            – D: 20
              M: 08
              Text: 8/20/2026
              Type: published
              Y: 2026
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              Value: 47
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            – TitleFull: Polymer Composites
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